DIY Wood Scallop Boxes

DIY Wood Scallop Boxes

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After we built the DIY Custom Bathroom Cabinet, I knew I wanted some sort of storage bin or box in each of the shelves. I saw a wood scalloped tray while I was out shopping and I thought... Yes! I bet I could make a scalloped storage box!

Plus, they also would be custom sized to fit the shelf exactly!

DIY Custom Bathroom Cabinet

I knew I wanted them to be a 9" square box. I made a mock up to give me an idea of the exact size. That really helped figuring out all of the scallops as well.

mock up of scallop box

I purchased a 10' 1x12 for the scallop boxes. Then set up a fence to cut them out quickly.

Cutting wood for scallop boxes

A fence is basically a block that you can add to your saw. You set the measurement, then you can cut one, move the piece of wood up to the fence then cut again. It really makes it fast if you're cutting pieces all the same size.

Creating a fence to cut wood

Once the pieces were cut, I worked on making a template I could lay on top of the wood and trace it out. You can see my measurements. I used a measuring cup to create the scallops. It worked out pretty good. (Idk why my measurement says 9 1/2 at the bottom... It should be 9")

Making template for scallop boxes

Tracing template onto wood

After tracing the scallop edge onto the wood, I cut off the excess with the chop saw. Then cut the scallops out with my bandsaw. I love our bandsaw, you can cut intricate curves out very nicely.

Cutting excess off scallop boxes

Using bandsaw to cut scallops

That was the best pic I got of cutting the scallops with the bandsaw...😑 Oh well. I took my time and cut all the pieces out. Then I stood the pieces up to make a box...

Wood box set up

Well... that was not quite what I was envisioning... The pieces were too thick. I didn't like it. So, I asked hubby if we could run the pieces through the table saw and cut them in half.

Hubby cutting scallop wood pieces in half

After he cut the pieces, I sanded and stained the pieces. Then began assembling them. I left the bottom of the box full size, it gave me more space to nail and glue the boxes together. I didn't bother staining the bottom.

assembling scallop wood boxes

Gluing wood scallop box together

Pin nailing wood scalloped box together

Assembled wood scallop box

I used a combination of wood glue and our Ryobi Pin Nailer to assemble the wood boxes. It worked out perfectly! The last part was cutting out an opening to pull the box.

I wasn't sure how to do this part. I consulted hubby and he had a great idea! We used a hole saw. He thought it would be easier to create a template for me. So he worked his math magic and created it. Then we clamped it down and used the hole saw to cut 2 holes.

Using the hole saw to cut handle

Using template to create handle for scallop boxes

Next, I used a multi tool to cut the straight part between the holes, using the template as a guide.

Using multitool to cut out handle

Then I sanded the handle holes and stained them a bit. I'm really happy with how they came out! Perfect? No. But I love them!

The last thing I did was add some felt furniture pads to the bottom to make them slide easily and they also won't scratch the shelves.

Aren't they adorable??!!

Finished wood scallop boxes

Finished wood scallop boxes - close up

Blessings,
Lori

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